5.1. Installing Tools
Needed tools | Description | |
| Used to tighten the connector of the AC cable | |
| Tighten the dry contact signal cable | |
| Used to tighten AC cable nuts | |
| Used to fix the connection nut | |
| For battery PACK and PCS room ceiling bracket installation | |
Diagonal cutting pliers | Used to cut protection ring on fire solenoid valve | |
Electric hand drill | It is used with double head cross head for disassembly and installation of equipment | |
| It is used with electric hand drill for disassembly and installation of equipment | |
Multimeter | Used to measure power grid, battery voltage and frequency | |
Cutting machine | Cut the entry hole baffle | |
Phase sequence table | Test AC voltage and three-phase line phase sequence | |
Network Cable Pliers (8P)
3mm flat-head screwdriver
Torque wrench (19mm)
Open end wrench (19mm)
Hexagon wrench (5mm)
Double head cross head
5.2. Remove the Temporary baffle plate
Temporary protective measures must be installed in the PCS room during container transportation. Remove the temporary baffle after container installation. Baffles are located on three sides of the PCS room, as shown in Figure 5-1. Table 5-1 baffles' positions and numbers.
NOTICE
If the baffle plate is not removed, heat dissipation of PCS will be affected, resulting in overheating and device shutdown.
Figure 5-1 Temporary baffle position
Table 5-1 Baffle position and number
Symbol | Explain |
1# | Container side C 1# baffle plate |
2# | Container side A 2# baffle plate |
3# | Container side D 3# baffle plate |
Remove the screws from the baffle plate and remove the baffle plate, as shown in Figure 5-2.
Tool name | picture |
Electric hand drill |
|
Double head cross head |
|
NOTICE
PCS protection grade is IP66, which can work completely in the open air environment.
Figure 5-2 Container appearance after the baffle plate is removed
After the baffle plate is removed, the exposed fixed holes must be filled with anti-corrosion materials to avoid affecting the service life of the system.
NOTICE
The screw holes fixing the baffle shall be treated with anti-corrosion.
Make sure that each fixing hole is filled with anticorrosive material to avoid direct exposure to air.
Figure 5-3 Corrosion protection of fixed holes
5.3. Energy storage system opens the door
In the transportation process of the energy storage system, all the door locks are added to prevent the door from being opened.
NOTICE
Do not open the door in bad weather such as rain, snow, lightning, sand and dust
Step1:
Open the emergency stop button box and take out the door lock key
STEP 1： Hold and pull down | STEP 2： Rotate it 90 degrees to the right | STEP 3： Open the emergency stop cabinet door | STEP 4： Cut off the binding and take out the key |
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Step2: Open the door of the electrical room
Step3:
Open the battery room door
NOTEC
Container door opening instructions
5.4. PCS room ceiling bracket installation
Figure 5-4 PCS room ceiling location
Table 5-2 Ceiling location and number
Symbol | Explain |
4# | PCS Room 4# Ceiling |
5# | PCS Room 5# Ceiling |
CAUTION
The top height of the container is 2.6m, and the disassembly of the PCS room ceiling belongs to the high work. Please comply with the relevant regulations on the precautions for high work when disassembling.
Tool name | picture |
Hexagon wrench (5mm) |
|
After you remove the ceiling, you'll see a protective net
Figure 5-5 PCS room protective net
5.5. Grounding the System
Containers must be securely grounded to ensure personal safety. The container shell provides two ground points. The ground points are arranged diagonally at the bottom of the container, as shown in Figure 5-9. After the container is secured to the base, weld the external ground flat steel to the ground point of the container shell, and take anti-corrosion measures according to the electrical standards.
Figure 5-6 Container ground point
When using the following two grounding methods, ensure that the grounding resistance is less than 10Ω.
Figure 5-7 Container flat iron grounding
To install the system grounding pole, refer to the local national or local electrical standards.
5.6. Installing Battery Pack
NOTE
Part of the battery PACK may be removed during shipping and will need to be reinstalled when the device arrives at the installation site.
DANGER
Each battery PACK weighs about 111.5kG. Use professional loading and unloading tools to carry it.
NOTE
Please follow the operation specifications for special equipment during device handling.
Do not scratch the surface of the device or damage the components when moving the device. When using a forklift, the forklift must be in the middle position to avoid tipping over. Before moving, please fasten the equipment to the forklift with ropes; When moving, a special person should take care of it.
Move equipment carefully to avoid collisions or falls.
Transport the battery PACK to the container, remove the packaging, and check the appearance of the device.
Figure 5-8 Battery PACK transport mode
NOTICE
It is prohibited to install in bad weather such as rain, snow, thunder, and dust.
Description of the battery string type and label
Battery PACK Size (W×D×H) (480×750×242mm)
Battery PACK Type A
Battery PACK Type B
Battery PACK Type A: XBP1, XBP2, XBP3, XBP4, XBP5, XBP6, XBP7, XBP8, XBP17, XBP18, XBP19,
XBP20, XBP21, XBP22, XBP23, XBP24;
Battery PACK Type B: XBP9, XBP10, XBP11, XBP12, XBP13, XBP14, XBP15, XBP16;
Figure 5-9 Battery PACK type
Figure 5-10 Battery PACK label description
Example: | 1BP1 ------ 1#The first battery in the battery string（1BC） X---1 Y-----1 2BP1 ------ 2#The first battery in the battery string（2BC） X---2 Y-----1 2BP24------ 2#The 24th battery pack in the battery string（2BC） X---2 Y-----24 |
Cabinet installation rules
Install the battery string according to the definition on the preceding battery string label
Tool name | picture |
Hexagon wrench (5mm) |
|
Figure 5-11 Battery PACK installation position
5.7. Battery cluster cable installation
NOTE
The battery string cable has been removed during transportation. Install it again after the device arrives at the installation site.
All cables are stored in a carton under battery cluster 2# (2BC) in the battery room.
Take out the battery cluster cables in the carton
Figure 5-12 Location of carton with cargo
The DC cable ends are fixed
Figure 5-13 Fixed end of DC cable
NOTE
To remove the end, pull it out and hold down the Lock button in the figure. When you plug in the terminal, you can hear a popping sound, which means it has been plugged in tightly and the connection is reliable.
NOTICE
When the joint is inserted tightly, there will be breaking sound, if the joint is not inserted tightly, there will be equipment damage!
The communication cable must be secured during installation. If you skip this step, the system may fail to communicate. The system communication interface is defined in section 3.1.1Battery pack.
Tool name | picture |
3mm flat-head screwdriver |
|
Figure 5-14 Communication line fixed instructions
Figure 5-15 Communication line connection connection
5.8. Installing the Spare Battery of the Fire Controller
NOTE
The battery of the fire controller has been removed during transportation. Reinstall the battery after the device arrives at the installation site.
Batteries are stored in a carton under battery cluster 2# (2BC) in battery room.
STEP 1：
Unpack and take out the battery
Figure 5-16 Spare batteries of the fire controller
STEP 2：Open the door of the fire controller
Figure 5-17 Fire controller matching key
STEP 3：Install the battery of the fire controller
Figure 5-18 Battery polarity specification
DANGER
When connecting, pay attention to the positive and negative battery terminals.
Figure 5-19 Installation location of backup battery
Grey cable--------battery series connection
Red cable------Battery positive connection
Black cable-------Battery negative connection
Step1: Connect two batteries in series
Figure 5-20 Battery series connection Step2: Install the series connected battery onto the fire controller
5.9. Installation of fire solenoid valve
STEP 1：Cut the protection ring
Tool name | picture |
Diagonal cutting pliers |
|
Cut the blue protective ring
Figure 5-21 Fire solenoid valve
STEP 2：Remove the gas cylinder cover
Figure 5-22 Remove the fire cylinder cover
STEP 3：Install the fire solenoid valve
Figure 5-23 Install the fire solenoid valve
5.10. Fire hammer installation
NOTE
The fire hammer has been removed during transportation and needs to be reinstalled when the equipment arrives at the installation site.
The fire hammer is stored in the carton under battery cluster 2# (2BC) in the battery room. Please open the carton and take it out.
STEP 1：Take out the fire hammer from the carton
STEP 2：Install the fire hammer
Figure 5-24 Fire hammer installation